
架空管道如何安裝鐵皮保溫
管道保(bao)護層(ceng)(0.5鍍鋅薄(bo)鋼板)安裝
(1)直管:
1)確定下料長度用鋼皮尺或鐵皮條在保溫管道外面多量幾個部位,按保溫層外圓周長加上45mm接縫尺寸(插接和咬接),確定下料數字。
2)加工卷圓:將加工好接縫的板放在預先調好圓周的滾圓機上加工,注意直徑不能卷得太小。
3)筒體搖線(xian)(xian):放在(zai)手動或電動壓邊機加工圓線(xian)(xian)凸(tu)筋,加工圓線(xian)(xian)應放在(zai)大頭12mm一端,圓線(xian)(xian)的直徑(jing)根據保溫外徑(jing)大致為下列數值:
4)現(xian)場安裝(zhuang):把金屬護殼緊(jin)貼在管道保(bao)溫(wen)層外(wai)面,把兩(liang)邊接(jie)縫搭接(jie)在一起,敲打咬接(jie)。對(dui)(dui)于(yu)軟質保(bao)溫(wen)材(cai)料需(xu)用搭接(jie)和插接(jie),用手提(ti)電鉆鉆孔,自攻(gong)(gong)(gong)螺(luo)釘固定,自攻(gong)(gong)(gong)螺(luo)釘間距(ju)約200mm。對(dui)(dui)于(yu)較大保(bao)溫(wen)外(wai)徑的金屬護殼,軸(zhou)向(xiang)(xiang)搭接(jie)也應加(jia)工圓(yuan)線凸筋(jin),自攻(gong)(gong)(gong)螺(luo)釘間距(ju)可為250mm。鉆頭直徑為自攻(gong)(gong)(gong)螺(luo)釘直徑0.8倍(bei),禁止用沖孔或其它方式(shi)打孔。接(jie)縫應嚴密、平整、處于(yu)隱蔽位置。環向(xiang)(xiang)套接(jie)一般為50mm,大直徑高溫(wen)蒸汽管道及露(lu)天管道為75-100mm。環向(xiang)(xiang)搭接(jie)宜順管路坡向(xiang)(xiang),即(ji)環向(xiang)(xiang)搭口應向(xiang)(xiang)下。
5)靠近法蘭處直管保溫端部的金屬外殼應用菊形鉗加工成菊紋(鋸齒形)保護保溫材料。保溫外徑大,鋸齒形的間距也大,反之則小些。
(2)彎管:
1)角尺彎管金屬護殼:下料長度根據保溫外圓周長加上45mm搭接尺寸,與直管套接不小于100mm,加工安裝方法同直管,在下料圖剖面線處用菊形鉗加工菊紋。
2)蝦米彎(wan)金屬護(hu)殼(ke):可(ke)按平行線法(fa)展(zhan)開(kai)放大樣下(xia)料或展(zhan)開(kai)計(ji)算下(xia)料,也可(ke)下(xia)料長度為保溫(wen)外(wai)圓(yuan)周長加(jia)100mm,下(xia)料寬度為外(wai)圓(yuan)周的1/12,剪(jian)成(cheng)長條修剪(jian)(需(xu)加(jia)上套接尺(chi)寸)。高溫(wen)管(guan)道(dao)彎(wan)頭部位金屬外(wai)殼(ke)也可(ke)采用全套接型式,使搭接尺(chi)寸增大至150-250mm,不加(jia)自攻螺釘,使彎(wan)頭護(hu)殼(ke)可(ke)自由調節膨脹。
3)三通:加工安(an)裝方法同直(zhi)管(guan),支管(guan)與直(zhi)管(guan)護(hu)殼(ke)用自攻螺(luo)釘固定。
4)法蘭:測(ce)量(liang)保(bao)(bao)溫(wen)管(guan)道,保(bao)(bao)溫(wen)法(fa)蘭外徑和法(fa)蘭保(bao)(bao)溫(wen)長(chang)度(du),確定金屬護殼端部、筒形部分(fen)和插(cha)(cha)口板(ban)(ban)(ban)的下料尺寸。將切割好的端部板(ban)(ban)(ban)放在(zai)圓周板(ban)(ban)(ban)邊(bian)機(ji)(ji)和手動板(ban)(ban)(ban)邊(bian)機(ji)(ji)上(shang)(shang)加(jia)工(gong),將端板(ban)(ban)(ban)插(cha)(cha)接成整塊(kuai);將圓筒部分(fen)在(zai)拼角(jiao)軋邊(bian)機(ji)(ji)和板(ban)(ban)(ban)邊(bian)機(ji)(ji)上(shang)(shang)加(jia)工(gong)接縫(feng),與(yu)端板(ban)(ban)(ban)直角(jiao)咬接后(hou),再把插(cha)(cha)口板(ban)(ban)(ban)插(cha)(cha)入圓筒部分(fen)的插(cha)(cha)縫(feng)處。為(wei)防止保(bao)(bao)溫(wen)材料脫落,管(guan)道外徑Ф219及以(yi)上(shang)(shang)的法(fa)蘭,可(ke)將保(bao)(bao)溫(wen)瓦塊(kuai)與(yu)金屬護殼用螺栓固(gu)(gu)定或(huo)將鐵絲網保(bao)(bao)溫(wen)氈與(yu)金屬護殼用三(san)角(jiao)支撐(cheng)以(yi)鉚釘(ding)固(gu)(gu)定,鉚釘(ding)和螺栓按梅花形布置。縱(zong)橫(heng)間距為(wei)250mm左右。